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Facilities

Design and manufacturing facilities

Everything from the first HTRI run to the final hydro test happens in our own offices and shops in Coimbatore.

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Facilities

Design facility

Ten software tools, two licence keys each for HTRI and PV Elite, and a team that has done this for decades.

  • HTRI · Thermal design
  • PV Elite · Mechanical design
  • Exchanger Optimizer · Design & estimation
  • Ansys · Engineering simulation
  • AutoCAD · Drafting
  • SolidWorks · 3D modelling
  • STAAD.Pro · Structural design & analysis
  • Advance Steel · Structural design
  • Tekla · Steel structures
  • Microsoft Project · Planning
12 yrs
HTRI experience, 2 licence keys
15 yrs
PV Elite experience, 2 licence keys
25 yrs
Senior engineering team experience
25
Members in the process design team
400 mm
Max. tubesheet thickness designed
5 m
Max. shell diameter designed
Facilities

Manufacturing capabilities

Thickness capability

TubesheetUp to 400 mm
Shell plateUp to 80 mm
Plate drilling / cuttingUp to 300 mm
Rolling (shell forming)Up to 85 mm

Size and dimensional capability

Shell diameter (rolling)Up to 6 m
Tubesheet diameterUp to 3 m
Bending length (press brake)4,300 mm
Fin tube lengthUp to 16 m

Pressure and design codes

Hydro test demonstratedUp to 425 bar
Design codesASME Sec. VIII Div. 1 & 2
Stamps heldASME U, U2, R
Boiler codeIBR registered
EILFollowing EIL standards

Materials of construction

Carbon steelLTCS & LASSS 316LSS DuplexTitaniumMonel 400Incoloy 825Inconel 625Other alloys on request
Facilities

Shop facility

CNC Plate Drilling and Milling Machine at United Cooling Systems, Coimbatore
CNC Plate Drilling and Milling MachineDrilling dia. up to 100 mm · thickness 400 mm · tubesheets up to 3 m diameter
CNC Plasma and Flame Cutting Machine at United Cooling Systems, Coimbatore
CNC Plasma and Flame Cutting MachineFlame cutting to 300 mm · plasma cutting to 40 mm
VMC Drilling Machine at United Cooling Systems, Coimbatore
VMC Drilling MachineThickness 300 mm · 1.9 m
CNC Fully Automatic Rolling Machine at United Cooling Systems, Coimbatore
CNC Fully Automatic Rolling Machine85 mm thickness · 3 m width · 6 m diameter
Extruded Finning Machines (3 nos.) at United Cooling Systems, Coimbatore
Extruded Finning Machines (3 nos.)Finned tubes up to 16 m long
Embedded Finning Machine at United Cooling Systems, Coimbatore
Embedded Finning MachineG, L, LL and KL fins up to 16 m
Laser Cutting Machine (12 kW) at United Cooling Systems, Coimbatore
Laser Cutting Machine (12 kW)Bed 2.5 × 6.3 m · MS/CS to 40 mm · SS to 25 mm · aluminium to 12 mm
Hydraulic Press Brake (500 t) at United Cooling Systems, Coimbatore
Hydraulic Press Brake (500 t)Bending length 4,300 mm · thickness up to 12 mm
Facilities

Capacity

Overall fabrication area: 60,000 sq ft

United Cooling Systems Unit I factory building at SIDCO Industrial Estate, Coimbatore

Unit I @ SIDCO

  • Shed 1: fabrication shop, 12,000 sq ft covered, 2 bays
  • Office: 1,500 sq ft
United Cooling Systems Unit II fabrication shop at Seerapalayam, Coimbatore

Unit II @ Seerapalayam

  • Shed 1: machine shop, 10,000 sq ft
  • Shed 2: fabrication shop, 24,500 sq ft covered, 3 bays, with a separate 15,000 sq ft bay for stainless steel and special materials
  • Shed 3: fabrication shop 1,500 sq ft; open yard for fabrication and storage 26,000 sq ft
  • Sand blasting and painting area: 6,000 sq ft · Office: 6,000 sq ft

Location and logistics

Travel access

20 kmAbout 45 minutes from Coimbatore airport
160 kmAbout 3 hours from Cochin airport
8 kmAbout 30 minutes from Coimbatore railway station

Nearest ports

Cochin195 km
Tuticorin351 km
Chennai510 km
Nhava Sheva (JNPT), Mumbai~1,350 km

Planning a shutdown in the Gulf?

Tell us the date. We'll plan fabrication and shipping backwards from it, so the equipment is at your site when your team needs it.

+91 422 2670982 Email us